Ultrasonic Welding Production Pricing
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Ultrasonic Welding Production Pricing
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AFM Engineering> Production Services> Ultrasonic Welding Production Services> Ultrasonic Welding Production Pricing
Ultrasonic Welding Production Pricing
Ultrasonic Welding Pricing is broken down into two categories One time charges and Every time charges. The one time charges are incurred on the first order.
 Orders after the first order are quoted as either Minimum orders or Price per part plus options.
One Time Charges Every time Charges
Ultrasonic Welding Horn Horn Change
Ultrasonic Welding Fixture Fixture Change
Weld Testing Fixture Setup Change
  Packaging of part
  Part Testing
Minimum Order
Minimum Order Includes setup and tare down of machine with one horn, one fixture and up to 4 hours of welding time. Normally minimum order and produce between 500 to 1500 parts. If horn change, or fixture change are required they will be charges in addition to the minimum charge.
Price per part plus options
Price per part includes Welding, Packaging and Testing. Part Price also includes one horn and one fixture setup.  If additional setups (Horn Change, Fixture change or Setup change are required  they will be charges in addition to the per part charge. The Average Price per part is $0.20 to $0.25. Price per part will increase is treatment or labor intense packaging is required.
One Time Charges
Ultrasonic Horn Cost:
Quoted per job.  We do have a large selection of standard horns.  If we can use one of the standard horns where would be no charge.  Horn cost ranges from $200.00 to $5,000 depending in Horn material, complexity of the horn face and horn size.
Ultrasonic Fixture Cost:
Quoted per job. Fixture cost depends on fixture material, fixture size and complexity of the fixture. Cost ranges from $200.00 to $5,000.
Weld testing Fixture Cost:
Quoted per job.
Every Time Charges
Horn Change:
Remove Horn from machine and replace with another horn. Setup the welder again.
Horn Change$30.00 each
Fixture Change:
Remove the fixture from the machine, replacing  with another fixture. Setup the welder again.
Fixture Change$30.00 each
Setup Change:
Move the horn and fixture to another position on the same part. Setup welding again.
Setup Change $20.00 each
 
Packaging of part:
Removing parts from incoming packaging and putting them into out going packaging. (Part of per part charge)
Note: AFM Engineering does not supply any packaging.
Part Testing:
Test Welded part, drop test, pressure test. vacuum test or pull test. (Part of per part charge)

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